01
Hand counts
Production was tallied by hand. Nobody had a live number on the floor.
Tissue manufacturing plant
Ten cameras on production, conveyors, and docks. Live counts, loading jobs, and after-hours activity on one screen, without walking the floor.
Decisions on incomplete, delayed information
This tissue plant in Kenya was losing time and money in ways that were hard to see and prove.
02
No dock proof
No record of how long loading took, so disputes came down to someone’s word.
03
After-hours gaps
No way of knowing if anyone was on site after the shift ended.
04
Reports a day behind
Daily reports were compiled by hand and arrived a day late.
One view across the whole plant
Optek connected the existing cameras to a vision platform. Counts, dock jobs, and after-hours activity land on one screen while the plant keeps running.
01
Live belt counts
Packs counted as they cross the belt. The total updates on screen while the line is still running.
02
Dock jobs on record
Loading and offloading tracked with elapsed time, so disputes end with proof instead of someone’s word.
03
After-hours labelled
People on site after the shift are flagged on the same view, not left as an empty gap.
04
Same-day visibility
Activity reaches the team the day it happens, so problems are caught while they can still be fixed.
They know, instead of trusting that things are running
The plant runs on what the cameras show that day. Disputes end with proof, and problems are caught while the shift can still act.
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Live production numbers
Belt counts land on screen during the shift, not in a hand tally the next morning.
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Dock time on record
Loading and offloading keep elapsed time, so arguments stop at the job log.
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After-hours on the same view
People on site after the shift are flagged the same day, not left as an empty gap.
On-site screen recordings
Recordings from the live system at the plant. Scroll the views to see what the team watches on screen during the shift.
01
Offloading dock
Jumbo roll counts, dock leveler status, operators, and elapsed time while product comes off.
02
Loading dock
Open truck, product stacks, operators, and elapsed time while goods move on.
03
Conveyor counting
Packs counted as they cross the belt, with live totals per product.
04
Tissue processing
Roll counts, jumbo rolls, operators, and reject areas on one view.
05
Conveyor stock view
Pack types, finished stock, and operators tracked across the floor.
06
Packaging line
Stock build-up spotted on screen, without a walk-through.